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[Case Study] Pallet Management System Capable of Scanning Multiple Items with a Smartphone

[Case Study] Pallet Management System Capable of Scanning Multiple Items with a Smartphone

The challenges of managing barcodes and QR codes that can only be scanned one at a time, resulting in a heavy workload for management, are solved by the Chameleon Code, which allows for the simultaneous recognition of multiple codes.

The pallet management system "PACSPLUS" adopts a chameleon code that allows for high-speed, multiple batch reading. It enables the scanning of multiple pallets at once using a smartphone camera, leading to a reduction in labor hours. Since everything is researched in-house and developed 100% in-house, we can support a smooth IT implementation project system from proposal to introduction and maintenance. 〈We solve the following issues!〉 - Facing labor challenges with the current system that can only scan one item at a time. - Implemented a barcode/QR reading system but could not continue operations. - Developed a system in-house that can scan multiple codes, but there are instances of duplicate scans due to reading errors, resulting in mismatched quantities. 【Case Studies of Implementing Companies】 The following case studies can be downloaded from this page. -- Industry: Food ingredient manufacturing Company Name: Mitsui Sugar Co., Ltd. Managed Containers: Plastic pallets specifically for food distribution (Type 11, Type 14) -- If you have any concerns regarding pallet management, please feel free to contact us. We will propose improvements to prevent pallet loss and reduce excess inventory!

  • Other Code Readers

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[Case Study] Palette Management System with High-Speed Reading via Smartphone

[Case Study] Palette Management System with High-Speed Reading via Smartphone

The issue of heavy management workload in barcode and QR code management, which can only scan one point at a time, is solved by the Chameleon Code with multiple high-speed recognition.

The pallet management system "PACSPLUS" employs a chameleon code that allows for high-speed reading. It supports high-precision, high-speed scanning, enabling quick confirmation of the number of pallets, making it ideal for inventory tasks. We have received many inquiries about implementing this system not for pallet management purposes, but for inventory tasks. <We solve the following problems!> - It takes too long to confirm the number of pallets. - We have introduced a high-speed reading handheld terminal, but it can only read pallet labels by tracing them with a finger. [Case Studies of Implementing Companies] The following case studies can be downloaded from this page. ---- Industry: Food Ingredient Manufacturing Company Name: Mitsui Sugar Co., Ltd. Managed Containers: Plastic pallets specifically for food distribution (Type 11, Type 14) ---- If you have any concerns regarding pallet management, please feel free to contact us. We will propose improvements to prevent pallet loss and reduce excess inventory!

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[Case Study] Palette Management System with Cleaning Registration via Smartphone Scan

[Case Study] Palette Management System with Cleaning Registration via Smartphone Scan

Real-time updates of the status before, during, and after the cleaning of the palette with Chameleon Code. Automatic update operation in collaboration with the cleaning machine is also possible.

The pallet management system "PACSPLUS" is a system that allows for the registration of the status of pallets before and after cleaning using a chameleon code that supports multiple batch readings. Pallets that are determined to need cleaning upon return are often placed in the loading area, which poses a risk of mistakenly using them during the next shipment, potentially leading to quality issues due to the use of unclean pallets. By quickly updating the cleaning status on-site, a warning alert will be triggered during the next shipment's loan scan if a pallet requiring cleaning is detected, thus preventing the accidental use of unclean pallets. <We solve these kinds of problems!> - There are instances of mistakenly using unclean pallets, which leads to product quality issues and customer complaints. [Case Study of Implementing Companies] The following case studies can be downloaded from this page. ---- Industry: Food Ingredient Manufacturing Company Name: Mitsui Sugar Co., Ltd. Managed Container: Plastic pallets specifically designed for food distribution (Type 11, Type 14) ---- If you have any concerns regarding pallet management, please feel free to contact us.

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[Pallet Management System] Data management with QR codes and terminals / Prevents loss!

[Pallet Management System] Data management with QR codes and terminals / Prevents loss!

"Every year, pallets go missing!" We will solve this problem. We will effectively manage data using QR codes and devices.

By simply reading the "QR label" on the pallet with a terminal during shipping/return, pallet management can be systematized. With a simple configuration of terminals, PCs, and QR labels, it is possible to build a flexible and highly extensible system for 1. shipping/return management, 2. label issuance operations, and 3. set management with cargo. * Please consult us regarding support for "RFID," "Excel," and the use of terminals for other operations. * We can support "handheld terminals from various companies." Please consult us. * "QR Code" is a registered trademark of DENSO WAVE INCORPORATED.

  • palette
  • Handheld barcode reader
  • 2D Code Reader

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[2024 Issue Countermeasures] For those struggling with pallet management at their own locations.

[2024 Issue Countermeasures] For those struggling with pallet management at their own locations.

Identifying the cause of lost pallets! Centralized management of pallets is possible through a web system.

At a food trading company, each center had been managing pallets using their own methods, but since the methods were not standardized, the inventory did not match, and the inventory levels at each center were unclear. With the establishment of a new large center, there was a request to properly manage inventory, and we proposed our inventory management web system "TRAXGO." The large center manages six types of pallets, and by inputting data into this system, it became possible to check the inventory at each location. Additionally, by being able to manage each location, we could identify the locations responsible for pallet losses, and by taking measures, the number of losses has decreased. [Case Summary] ■ Issues - Increased management workload (i.e., increased labor costs) - Unclear pallet inventory by location ■ Improvements - Visualization of inventory by location - Identification of locations responsible for pallet losses *For more details, please refer to the PDF document or feel free to contact us.

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Pallet Management System | Supports individual management of logistics containers

Pallet Management System | Supports individual management of logistics containers

Aiming for "zero loss"! Achieving cost optimization and visibility on-site through individual management of logistics pallets and returnable containers!

"Do you have any of these issues?" ✓ Not knowing where pallets or containers are located ✓ Increased logistics costs due to loss or over-purchasing ✓ Inability to grasp inventory, leading to discrepancies in production and shipping plans ✓ Management is labor-intensive, resulting in increased workload for staff ■ Five Features 1. Achieves high-precision, low-cost individual management without RFID Chameleon Code allows for bulk recognition of logistics pallets and containers. It can be implemented at about 1/50 the cost of RFID, making it easy for small and medium-sized enterprises to start. 2. Easy operation with a smartphone app Register loan, return, inventory, and inbound/outbound information from your smartphone. 3. Compatible with all types of logistics containers Supports various shapes and uses, including pallets, cage trolleys, bulk bags, stacking boxes, returnable boxes, containers, molds, and gas cylinders. Safe to use even in environments with mixed containers. 4. Fits industry-specific challenges Proven implementation across a wide range of industries, including food, automotive, building materials, chemicals, logistics, manufacturing, and retail. Flexibly addresses industry-specific challenges. 5. Smooth integration with core systems Can be integrated with existing ERP and production/shipping planning systems. Utilizes individual inventory information to support high-precision business execution.

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Pallet management and its applications (unreturned pallet management / cargo set management, etc.)

Pallet management and its applications (unreturned pallet management / cargo set management, etc.)

One of the "logistics containers" is the "pallet." Its range of applications is broad, and depending on how it is utilized, it can significantly reduce "working time." Please take a moment to read it.

Every year, tens of thousands of yen worth of "pallets" are lost by many companies. The "Pallet Management System" will stop this bleeding. By linking "pallets" with the "items" stacked on them and creating a database, it helps reduce "work time" by enabling "storage management" of logistics containers such as "jigs/molds/tanks" and allowing you to understand the details of the "cargo" just by reading the "pallet label." The "label" can be customized in size and printed content, and we can provide synthetic paper. The "Pallet Management System" can accommodate various logistics containers such as "pallets/cage trolleys/oricons/dollies" and manage cargo. Please feel free to inquire. * Please consult us regarding "RFID," "Excel compatibility," and "utilization of terminals for other operations." * Compatible with various companies' "handheld terminals." * There are terminals that can read barcodes from over 5 meters away, allowing you to read upper pallet "labels" and labels at your feet without bending down.

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  • Handheld barcode reader
  • palette
  • container

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[2024 Issue Countermeasures] I want to eliminate paperwork.

[2024 Issue Countermeasures] I want to eliminate paperwork.

Improvement of data accuracy by reducing input errors! Invoice-less processing is achieved with pallet reading and pallet management systems.

Until now, we manually created paper invoices at the time of pallet shipment, and both the shipping origin and destination entered the details into the pallet management system. However, due to the use of paper invoices, there were many instances of loss and errors in writing and input, resulting in low data accuracy. Therefore, we introduced our pallet management system "TRAX." When shipping products, we use reading devices to scan the RFID tags on the pallets, and when the data is sent, it is reflected in "TRAX" with the expected arrival and other information. In this way, by reading the pallets and sending data, the system is updated in real-time, preventing input errors and omissions in the invoices. 【Case Summary】 ■Issues - Low data accuracy - Inability to grasp real-time inventory status ■Improvements - Enhanced data accuracy by reducing input errors - Real-time reflection of information *For more details, please refer to the PDF document or feel free to contact us.

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PACSPLUS Smart AI | Logistics Pallet Location Management

PACSPLUS Smart AI | Logistics Pallet Location Management

No need for receipts! Complete everything with your smartphone; AI automatically records pallet inventory!

PACSPLUS Smart AI is a next-generation pallet management system that enables "pallet management" without relying on traditional individual management labels and tags. It's easy to use! Just speak into the dedicated app to say "who borrowed how many pallets" and "who returned how many pallets"! The AI recognizes the content and automatically records the pallet transactions. Additionally, by taking photos of the current "pallet transaction slips" and the pallets involved in the transactions with the dedicated app, the AI can recognize the number of pallets and delivery destinations from the images, allowing for transaction registration as well! The registered pallet transaction data is recorded and synchronized in a cloud database, so you can check "where, how many pallets are currently located" anytime and anywhere! From digitizing paper slips and going paperless to utilizing AI for on-site digital transformation, and even managing and tracking the history of individual pallets, we can propose easy-to-implement steps for the field! Achieve operational efficiency and real-time visibility of pallet locations!

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  • Document and Data Management

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AI Palette Management System [AI-Pallet] │ SaaS Type

AI Palette Management System [AI-Pallet] │ SaaS Type

Record with sound, count with a camera. Palette management transformed by AI | No more need for handwritten or manual records | Supports in-house and rental pallets.

Utilizing AI technology (voice recognition/image analysis), easily register the receipt and dispatch records of logistics pallets and returnable containers directly from the site. By visualizing real-time inventory management and collection status in the cloud, we simultaneously achieve loss prevention, operational efficiency, and asset optimization. ■ Visualization of Inventory Real-time understanding of inventory status by location to support the optimization of shipping plans. ■ Easy Registration with AI Voice and AI Camera Workers can complete performance registration simply by using voice input or taking photos with their smartphones. ■ Collection Rate Ranking Visualize rental locations with low collection rates to utilize for reminders and prevention of recurrence. ■ Identification of Stagnant Locations Visualize locations with high collection priority to utilize for reminders and prevention of recurrence. Simultaneously achieve enhanced traceability of logistics containers, improved operational efficiency, and cost reduction. This is the optimal solution for sites facing challenges in pallet inventory management. 【Ideal for companies with the following concerns】 ✓ Uncertainty about the location of pallets and containers ✓ Increased logistics costs due to loss or excessive purchases ✓ Inability to grasp inventory, leading to discrepancies in production and shipping plans ✓ Management is labor-intensive, resulting in increased workload for responsible personnel ✓ Frequent changes in receipt and dispatch locations, making master maintenance challenging.

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Cloud Palette Management System: Preventing "Missing" Pallets!

Cloud Palette Management System: Preventing "Missing" Pallets!

★ 'Over 100 pallets go missing every year!' We will solve this kind of problem.

◆ Main Features 1. "Pallet" Inventory Management - Through the management of pallet in-and-out data, "unreturned management" can be thoroughly enforced. 2. Issuance of "Pallet" Labels - "Pallet labels" can be issued with your company's management code printed as a QR code. - Pallet labels can be issued on environmentally friendly "Yupo paper (synthetic paper)" (compatible with metal pallets). 3. Data Management in the "Cloud" - Pallet in-and-out data, inspection, and maintenance data are managed in the "cloud." - There is no need to purchase server equipment or perform maintenance in-house. * "QR Code" is a registered trademark of Denso Wave Incorporated.

  • palette
  • Handheld barcode reader
  • container

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